Dhanya Foams demonstrates strength in the manufacturing and fabrication of EPE (Expanded Polyethylene) foam trays for diverse applications. Our expertise lies in shaping and customizing EPE foam, a lightweight yet resilient material known for its excellent cushioning and shock absorption properties, into protective trays. These trays are ideal for packaging delicate items, organizing components, and providing secure transit solutions across various industries. Dhanya Foams ability to precisely fabricate EPE foam into tailored tray designs ensures optimal protection and efficient handling for a wide range of applications.
Frequently Asked Questions
EPE (Expanded Polyethylene) foam is a lightweight, flexible, and durable closed-cell foam known for its shock absorption and moisture resistance. It’s widely used to protect fragile items during shipping (e.g., electronics, furniture) and as an eco-friendly alternative to plastic bubble wrap.
Yes. Its closed-cell structure repels water, making it ideal for packaging perishables, marine equipment, or outdoor products exposed to humidity.
- Flexibility: EPE is softer and more pliable.
- Moisture Resistance: EPE outperforms water-absorbent EPS.
- Eco-Friendliness: EPE is recyclable; EPS is not.
- E-commerce: Custom packaging inserts.
- Automotive: Door panel insulation, bumper guards.
- Construction: Pipe insulation, HVAC padding.
- Sports: Yoga mats, helmet liners.
Yes. EPE foam is 100% recyclable, and many manufacturers use recycled content. It’s also reusable, reducing waste in logistics and storage.
EPE foam operates in -40°C to +80°C, making it suitable for cold chain packaging (e.g., pharmaceuticals, frozen foods).
- Reduced Damage: Lowers return/refund costs.
- Lightweight: Lowers shipping fees.
- Reusable: Saves on repurchasing packaging.
Polyethylene resin is expanded with butane or nitrogen gas, creating a closed-cell foam structure that’s heat-laminated into sheets, rolls, or custom shapes.
Yes. It’s easily die-cut, laminated, or molded into custom inserts, tubes, or sheets for precise product protection (e.g., glassware, machinery).
- Water Resistance: EPE doesn’t absorb moisture.
- Cost: Cheaper for high-volume packaging.
- Recyclability: PU foam is harder to recycle.