Design and Manufacturing of Plastics Products: When it comes to the Design and Manufacturing of Plastics Products in India, Dhanya stands at the forefront. Significant ongoing investment in the very latest technology ensures Dhanya continue to meet the high standards of design and development with today’s customers demand. Our technical expertise ensures that your plastic or foam product design ideas can be integrated into our manufacturing process. We handle the complete journey from design concept to production, which includes mould making, jig and control fixtures. We guarantee that our product design services will help create a suitable solution for you and your business and will cater for all of your requirements.

Our product design services include:

Product Development

Cost Engineering

Production Engineering

CAD based 3D modeling

Design Facilities

Within our group we have access to a talented team of design engineers and technicians who work in a stimulating, creative environment where they have access to the very best facilities, a fully equipped design department, alongside the most up-to-date 3D modeling software.

Frequently Asked Questions

How does cost engineering reduce production costs for plastic products?

We analyze material usage, tooling efficiency, and design-for-manufacturability (DFM) to minimize waste and lower per-unit costs while maintaining quality.

What industries do you serve with plastic product design?
  • Automotive: Dashboards, lightweight components.
  • Medical: FDA-compliant devices, surgical tools.
  • Consumer Goods: Durable household items, ergonomic designs.
  • Industrial: Machinery housings, corrosion-resistant parts.
Why is CAD-based 3D modeling critical for plastic product design?

CAD tools simulate structural integrity, thermal performance, and manufacturability, reducing prototyping costs and accelerating time-to-market.

 What materials are best for high-performance plastic products?
  • Engineering Plastics: PEEK (heat resistance), Nylon (durability), PC/ABS (impact resistance).
  • Sustainable Options: Recycled PET, PLA (biodegradable).
What materials are commonly used in plastic product manufacturing?

Common materials include plastics (ABS, PP, PVC), metals (aluminum, steel), composites, rubber, and biodegradable polymers. Choices depend on durability, cost, and application requirements.

What is the difference between OEM and custom-made products?
  • OEM: Mass-produced, standardized products.
  • Custom-Made: Tailored to specific designs, sizes, or materials for unique needs.
What is plastic product lifecycle management (PLM)?

PLM oversees a product’s journey from design to disposal, optimizing sustainability, cost, and performance at every stage.

How are plastic products tested for quality assurance?

Testing includes stress tests, durability trials, safety checks, and compliance audits (e.g., ISO 9001) to meet industry standards.

What are the benefits of modular product design?

Modularity allows easy repairs, upgrades, and customization, extending product lifespan and reducing e-waste.

What is the difference between OEM and custom-made products?
  • OEM: Mass-produced, standardized products.
  • Custom-Made: Tailored to specific designs, sizes, or materials for unique needs.
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