Injection moulding job works: If you’re looking for reliable Injection moulding job work in Bangalore, Dhanya stands out with its state-of-the-art machinery and deep technical expertise. At Dhanya, Injection moulding machines are available in a wide range of sizes till 400MT to accommodate different production needs and part dimensions. The size of a Injection moulding machine is primarily defined by the shot weight, which dictates the maximum out put of the plastic material can be processed. Dhanya has 5 different moulding machines sizes ranging from 90MT, 120MT, 200MT, 380MT & 400MT for all industry needs.
Injection molding offers significant advantages when high volumes, intricate geometries, and tight tolerances are required. Our deep expertise in injection molding, encompassing material selection and manufacturing processes, allows us to produce a diverse range of complex and high-quality plastic parts with exceptional consistency and efficiency.
What is Injection Moulding?
Injection molding is a manufacturing process widely used for producing plastic parts in large volumes. It involves injecting molten plastic material at high pressure into a mold cavity. The plastic then cools and solidifies into the shape of the mold. Once the part has solidified, the mold opens, and the finished part is ejected. This cycle is repeated to produce numerous identical parts.
Frequently Asked Questions
Injection moulding is a manufacturing process where molten plastic is injected into a custom-designed mould under high pressure. It solidifies into a precise shape, ideal for mass-producing parts like containers, automotive components, and medical devices.
- Commodity Plastics: PP (Polypropylene), PE (Polyethylene), PS (Polystyrene).
- Engineering Plastics: ABS, PC (Polycarbonate), Nylon (PA66), PEEK.
- Thermosets: Epoxy, Silicone (for high-heat applications).
- Automotive: Dashboards, bumpers, interior trim.
- Medical: Syringes, IV connectors, surgical tools.
- Consumer Goods: Toys, packaging, household items.
- Electronics: Housings, connectors, switches.
- High Efficiency: Produces thousands of parts per hour.
- Precision: Tolerances as tight as ±0.05mm.
- Low Waste: Excess material is recycled.
- Prototyping: 2–4 weeks (with aluminium moulds).
- Production: 6–12 weeks (steel mould fabrication and testing).
Yes. Recycled PP, ABS, and PET are widely used, often blended with virgin material to maintain strength and compliance.
- Overmoulding: Layering two materials (e.g., rubber grips on plastic tools).
- Insert Moulding: Embedding metal/electronic parts into plastic.
- Aluminium Moulds: 5,000–10,000 cycles (prototypes).
- Steel Moulds: 100,000+ cycles (high-volume production).
- Recyclable Materials: Most thermoplastics can be reused.
- Energy Efficiency: Modern machines reduce power consumption.
- Waste Reduction: Sprues/runners are reground and reused.
- ISO 9001: Quality management.
- IATF 16949: Automotive standards.
- FDA: Food/medical-grade compliance.