Dhanya Foams demonstrates strength in manufacturing protective packaging foam products specifically designed for hardware items like expensive locks and sanitary fittings. Recognizing the value and potential for damage to these products during shipping and handling, We create custom foam inserts and cushioning solutions tailored to their specific shapes and fragility. By utilizing durable and shock-absorbent foams like polyethylene and polyurethane, Dhanya Foams ensures secure containment and prevents scratches, dents, and other damage. Our ability to precisely fabricate foam to fit intricate designs provides optimal protection, maintaining the quality and integrity of these valuable hardware items until they reach their destination.
Frequently Asked Questions
High-density EPE foam (100–200 kg/m³) and cross-linked polyethylene (XLPE) are ideal for heavy hardware. They provide superior shock absorption, load-bearing capacity, and resistance to compression.
Yes. Foam is CNC-cut, die-cut, or molded to fit unique shapes like bolts, gears, or power tools, ensuring zero movement and scratch-free transit.
Yes. Foam reduces damage-related costs by up to 40% vs. loose packing. Reusable designs and low per-unit pricing make it economical for large orders.
- Light hardware (e.g., screws, nails): 10–20mm EPE foam.
- Heavy machinery (e.g., engine blocks): 30–50mm XLPE foam (200 kg/m³).
Viscoelastic foam dampens vibrations, while multi-layer designs with rigid and soft foams isolate shocks for delicate components.
Yes. High-resilience PU foam resists tearing, while reinforced laminated layers protect against abrasion from metal edges.
- Lighter Weight: Reduces shipping costs.
- Custom Fit: Eliminates empty spaces.
- No Splinters: Safer for handling.
Fire retardant foams (UL 94 HF-1) resist ignition and slow flame spread, compliant with NFPA 260 for industrial storage.
- Construction: Nails, drills, scaffolding parts.
- Automotive: Engine components, brake systems.
- Manufacturing: CNC machine parts, bearings.
- Agriculture: Tractors, irrigation tools.
Closed-cell foams like EPE and XLPE are waterproof and resist oils, greases, and solvents, making them ideal for outdoor or industrial hardware storage/shipping.