Dhanya Foams exhibits significant strength in manufacturing specialized packaging foam products tailored for the unique needs of electronics and electrical products. We excel at creating custom foam inserts, cushioning, and protective encasements from materials like EPE, PU, and antistatic foams. Understanding the fragility and sensitivity of these items to shock, vibration, and electrostatic discharge, Dhanya Foams designs packaging solutions that provide robust protection during transit and storage. Our ability to precisely fabricate foam to fit specific product dimensions and offer antistatic properties ensures the safe and secure handling of valuable electronic and electrical goods, minimizing damage and ensuring product integrity upon arrival.
Frequently Asked Questions
EPE (Expanded Polyethylene) and anti-static PU foam are ideal for electronics. EPE offers cushioning and moisture resistance, while anti-static foam prevents electrostatic discharge (ESD) damage to sensitive components.
Anti-static foam contains conductive additives that dissipate static electricity, shielding components like circuit boards, chips, and LEDs from ESD, which can cause irreversible damage.
Yes. EPE foam is 100% recyclable, and many anti-static foams comply with RoHS/REACH standards, ensuring eco-friendly disposal and reuse in non-critical applications.
Yes. Foam is die-cut, CNC-machined, or molded into custom inserts for products like smartphones, laptops, or medical devices, ensuring snug fits and zero movement during transit.
- 3–6mm: For lightweight items (e.g., USB drives, sensors).
- 10–20mm: For heavy devices (e.g., servers, industrial equipment).
- Superior Protection: EPE absorbs shocks better and resists punctures.
- Reusable: Retains shape after multiple uses.
- Moisture Resistance: No water absorption vs. bubble wrap.
Yes. Closed-cell foams like EPE and cross-linked PE repel water, ideal for shipping electronics to tropical or coastal regions.
- Consumer Electronics: Smartphones, wearables.
- Medical Devices: MRI machines, surgical tools.
- Automotive: ECU modules, infotainment systems.
- Aerospace: Avionics, navigation equipment.
Yes. Lightweight EPE foam reduces parcel weight by up to 30%, lowering shipping costs without compromising protection.
- ESD Protection: Foam prevents static; pulp does not.
- Durability: Foam withstands drops and compression.
- Customization: Foam offers tighter tolerances (±0.5mm).