Dhanya Foams demonstrates strength in manufacturing adhesive-coated foams tailored for diverse industrial applications. Our expertise lies in the precise and consistent application of high-quality adhesives to a wide range of foam materials, including PU, PE, and neoprene. This capability provides customers with convenient, ready-to-bond foam solutions for sealing, mounting, gasketing, and NVH (Noise, Vibration, and Harshness) control. Dhanya Foams’ commitment to using durable adhesives and ensuring accurate coating results in reliable and efficient assembly processes across various industries, saving time and improving product quality.
Frequently Asked Questions
Adhesive coated foam combines flexible foam (PU, EVA, or PE) with a pressure-sensitive adhesive layer for bonding, sealing, or damping. It’s used for gaskets, vibration isolation, thermal insulation, and mounting in industries like automotive, electronics, and construction.
- Foam Types: Polyurethane (PU), Ethylene-Vinyl Acetate (EVA), Polyethylene (PE).
- Adhesives: Acrylic, rubber-based, or silicone adhesives (removable or permanent).
- Automotive: Door seals, vibration damping pads.
- Electronics: EMI shielding, component mounting.
- Construction: Window/door seals, HVAC insulation.
- Healthcare: Medical device padding, wearable sensors.
- Seamless Bonding: Eliminates screws/rivets for cleaner designs.
- Vibration Damping: Reduces noise in machinery or vehicles.
- Thermal Insulation: Blocks heat transfer in HVAC or electronics.
Yes. Silicone-based adhesives handle -50°C to 140°C, while acrylic adhesives resist humidity and UV exposure for outdoor use.
Yes. Foam is die-cut, laminated, or slit into custom sizes, thicknesses (2–25mm), and adhesive patterns.
High-shear adhesives withstand 10–50 psi loads, ideal for automotive trim or heavy machinery mounts.
- Recyclable Foam: PU/PE foam can be repurposed.
- Solvent-Free Adhesives: Reduce VOC emissions.
- REACH Compliance: Safe for sensitive environments.
- Time Savings: Eliminates curing/drying time.
- Multi-Functional: Bonds + insulates + dampens noise.
- Cost-Effective: Reduces assembly labor and material waste.
Removable adhesives (e.g., low-tack acrylic) leave no residue, ideal for temporary mounts. Permanent adhesives (e.g., rubber-based) offer long-term durability.